1Zpresso ZP6

1Zpresso ZP6
Reverse Engineering, CMF & Manufacturing
Exploration
Goal: Disassemble an item and model its internal parts in
SolidWorks. Explore the CMF applications and manufacturing
processes of the item.
Product: 1Zpresso ZP6 Special Coffee Grinder

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Custom Parts
01 Handle Assembly
02 Handle
03 Adjustment Retainer Ring
04 Adjustment Ring
05 Adjustment Carriage
06 Adjustment Adapter
07 Main Body Assembly
08 Outer Burr Assembly
09 Catch Cup
10 Micro Adjustment Nut
11 Micro Adjustment Washer
12 Washer
13 Inner Burr Assembly
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Standard Hardware
3x Ball Plunger - 3mm x
0.6mm
2x Ball Bearing - 6800ZZ
(10mm x 19mm x 5mm)
1x Ball Bearing - MR148ZZ
(8mm x 14mm x 4mm)
1x Spring - 0.5” Long, 0.5” OD,
0.39” ID
1x Retainer Ring - WR6
External

E8E7E5
8A5B42
44301E
E30010




Natural Inspiration
The earthy browns and gray
tones appear to draw from organic
materials. This choice could
be interpreted as an appeal to
authenticity and craftsmanship,
qualities that resonate well with
coffee enthusiasts who value
the artisanal aspect of coffee
preparation.
High-End Appeal
The chosen colors align with the
established identity of 1Zpresso,
reinforcing brand recognition
among existing customers. This
consistency helps create a unified
product line that customers can
identify as high-end and specialized
for coffee enthusiasts. By using
subdued and earthy colors instead
of bright, vibrant tones, the palette
communicates refinement.


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01 Ball Bearing
316 Stainless Steel
02 Micro-Adjustment Washer
316L Stainless Steel
03 Micro-Adjustment Nut
316L Stainless Steel
04 Flanged Ball Plunger
303 & 440C Stainless Steel
05 Ball Bearing
316 Stainless Steel
06 Washer
Bead-Blasted 6061 T6
Aluminum
07 Spring
301 Spring Tempered
Stainless Steel
08 Retainer Ring
301 Spring Tempered
Stainless Steel
09 Inner Burr Screw
316L Stainless Steel
10 Inner Burr Shaft
316L Stainless Steel
11 Inner Burr
Grade 420 High-Carbon
Stainless Steel
12 Inner Burr Mounting Plate
316L Stainless Steel
13 Outer Burr Assembly
Bead-Blasted 6061 T6
Aluminum & Grade 420
High-Carbon Stainless
Steel
14 Catch-Cup
Bead-Blasted 6061 T6
Aluminum
15 Handle Assembly
Pressure Treated &
Lacquered Oak, Bead-
Blasted 6061 T6 Aluminum
& Frosted Polycarbonate
16 Adjustment Retainer Ring
Bead-Blasted 6061 T6
Aluminum
17 Adjustment Ring
Bead-Blasted 6061 T6
Aluminum
18 Adjustment Carriage
Bead-Blasted 6061 T6
Aluminum
19 Adjustment Adapter
Bead-Blasted 6061 T6
Aluminum
20 Main Body
Bead-Blasted 6061 T6
Aluminum, Top Grain
Leather

CNC Turning
In analyzing the custom parts for the ZP6, it appears
that all parts are manufactured through CNC turning.
1Zpresso’s use of high quality materials such as the
6061T6 aluminum, and the necessity for precision
in each part, demand precision
manufacturing processes like CNC turning.

Medium Blasting
Each aluminum part of the ZP6 is finished with
medium blasting. The combination of this surface
finish with the hardness of the T6 tempered
aluminum allows the grinder to be handled and
used without scratches or dings from normal use
becoming prominent on the surface.

Leather Stamping
The leather grip of the ZP6 plays a prominent
role in the branding of the grinder. A texture is roll
printed onto the surface of the entire piece of leather
to provide greater grip during use. On top of the
texture, the 1Zpresso logo and name are prominently
stamped to reinforce the connection to the brand.
Technical Drawings &
Model Details
All parts of this model are drawn
within 200 microns of the original.
Threads, including the custom ACME
threads used in the adjustment
system, are physically modeled in.
Non-custom/standard hardware
models, other than the ball detent
pins, were taken from McMaster
Carr’s database of 3D models.
Some sub-assemblies were
unable to be disassembled due to
components having press-fit joints.
For example, the outer burr assembly
consists of three parts: the upper
housing, the lower housing, and the
burrs. The housings, press fit together,
were unable to be disassembled.
Parts unable to be disassembled
were modeled as accurately as
possible.


