1Zpresso ZP6

Cut-away render of the 1Zpresso ZP6 hand grinder showing its internal burr and adjustment parts, with its wooden handle knob.

1Zpresso ZP6

Reverse Engineering, CMF & Manufacturing
Exploration

Goal: Disassemble an item and model its internal parts in
SolidWorks. Explore the CMF applications and manufacturing
processes of the item.

Product: 1Zpresso ZP6 Special Coffee Grinder

The disassembled ZP6 laid out on a white sheet, its custom parts and standard hardware numbered 01 to 13.

03

10

04

11

01

05

06

12

13

07

02

08

Custom Parts

01 Handle Assembly

02 Handle

03 Adjustment Retainer Ring

04 Adjustment Ring

05 Adjustment Carriage

06 Adjustment Adapter

07 Main Body Assembly

08 Outer Burr Assembly

09 Catch Cup

10 Micro Adjustment Nut

11 Micro Adjustment Washer

12 Washer

13 Inner Burr Assembly

09

Standard Hardware

3x Ball Plunger - 3mm x
0.6mm

2x Ball Bearing - 6800ZZ

(10mm x 19mm x 5mm)

1x Ball Bearing - MR148ZZ

(8mm x 14mm x 4mm)

1x Spring - 0.5” Long, 0.5” OD,
0.39” ID

1x Retainer Ring - WR6
External

Render of the ZP6 grinder body with its brown leather grip and wooden handle knob.

E8E7E5

8A5B42

44301E

E30010

Mood board image: a clean white architectural surface against grey concrete.
Mood board image: red berries and leaves.
Mood board image: a dark wooden bench in a warmly lit room.
Mood board image: close-up of worn brown leather.

Natural Inspiration

The earthy browns and gray
tones appear to draw from organic
materials. This choice could
be interpreted as an appeal to
authenticity and craftsmanship,
qualities that resonate well with
coffee enthusiasts who value
the artisanal aspect of coffee
preparation.

High-End Appeal

The chosen colors align with the
established identity of 1Zpresso,
reinforcing brand recognition
among existing customers. This
consistency helps create a unified
product line that customers can
identify as high-end and specialized
for coffee enthusiasts. By using
subdued and earthy colors instead
of bright, vibrant tones, the palette
communicates refinement.

Exploded render of the ZP6 with all parts numbered 01 to 20 to match the parts and materials list.

01

02

03

04

05

05

06

07

08

15

09

11

12

10

13

14

16

17

18

19

20

01 Ball Bearing

316 Stainless Steel

02 Micro-Adjustment Washer

316L Stainless Steel

03 Micro-Adjustment Nut

316L Stainless Steel

04 Flanged Ball Plunger

303 & 440C Stainless Steel

05 Ball Bearing

316 Stainless Steel

06 Washer

Bead-Blasted 6061 T6
Aluminum

07 Spring

301 Spring Tempered
Stainless Steel

08 Retainer Ring

301 Spring Tempered
Stainless Steel

09 Inner Burr Screw

316L Stainless Steel

10 Inner Burr Shaft

316L Stainless Steel

11 Inner Burr

Grade 420 High-Carbon
Stainless Steel

12 Inner Burr Mounting Plate

316L Stainless Steel

13 Outer Burr Assembly

Bead-Blasted 6061 T6
Aluminum & Grade 420
High-Carbon Stainless
Steel

14 Catch-Cup

Bead-Blasted 6061 T6
Aluminum

15 Handle Assembly

Pressure Treated &
Lacquered Oak, Bead-
Blasted 6061 T6 Aluminum
& Frosted Polycarbonate

16 Adjustment Retainer Ring

Bead-Blasted 6061 T6
Aluminum

17 Adjustment Ring

Bead-Blasted 6061 T6
Aluminum

18 Adjustment Carriage

Bead-Blasted 6061 T6
Aluminum

19 Adjustment Adapter

Bead-Blasted 6061 T6
Aluminum

20 Main Body

Bead-Blasted 6061 T6
Aluminum, Top Grain
Leather

A brass part being turned on a lathe, with metal chips flying.

CNC Turning

In analyzing the custom parts for the ZP6, it appears
that all parts are manufactured through CNC turning.
1Zpresso’s use of high quality materials such as the
6061T6 aluminum, and the necessity for precision
in each part, demand precision
manufacturing processes like CNC turning.

A gloved hand holding a part in a cloud of blasting media.

Medium Blasting

Each aluminum part of the ZP6 is finished with
medium blasting. The combination of this surface
finish with the hardness of the T6 tempered
aluminum allows the grinder to be handled and
used without scratches or dings from normal use
becoming prominent on the surface.

Hands stamping a pattern into leather.

Leather Stamping

The leather grip of the ZP6 plays a prominent
role in the branding of the grinder. A texture is roll
printed onto the surface of the entire piece of leather
to provide greater grip during use. On top of the
texture, the 1Zpresso logo and name are prominently
stamped to reinforce the connection to the brand.

Technical Drawings &
Model Details

All parts of this model are drawn
within 200 microns of the original.
Threads, including the custom ACME
threads used in the adjustment
system, are physically modeled in.

Non-custom/standard hardware
models, other than the ball detent
pins, were taken from McMaster
Carr’s database of 3D models.

Some sub-assemblies were
unable to be disassembled due to
components having press-fit joints.
For example, the outer burr assembly
consists of three parts: the upper
housing, the lower housing, and the
burrs. The housings, press fit together,
were unable to be disassembled.

Parts unable to be disassembled
were modeled as accurately as
possible.

Technical drawing of a ZP6 part with front view, section A-A at scale 3:2, a detail view, dimensions and geometric tolerances, and a title block.
A hand holding the 1Zpresso ZP6 grinder in front of blurred shelves.
Close-up of the ZP6 grinder's numbered adjustment dial and leather grip.